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AST and PDC Replaces Turbine in Hard Sandstone

Tool

4 ¾” XDT-AST (Rated to 220 deg. C)

Country

UK

Field

Franklin West

Rig

Rowan Gorilla V

Well

29/5b-H2z

Operator

Total E&P UK

Bit

5 5/8”

BHA

5 5/8” PDC, NB Stab, Float Sub, Stab, DC,Tomax AST

Objective

Reducing risk in
a demanding section

The primary objective was to maximise drilling efficiency in the 5 5/8” section through the hard abrasive Lower Fulmar Sandstone. A turbine BHA was initially chosen to meet this arduous challenge however Total had concerns due to  twist offs and poor bit performance on previous wells and the use of a Turbine could indeed exacerbate these issues. With this in mind, Total decided that the least risky strategy would be to run an AST on a rotary BHA.

Results

Longest bit run,
50% higher ROP

A 4 ¾” Tomax AST, with high temperature seals on a rotary assembly proved to be the correct choice for Total with the tool providing the longest bit run in the Lower Fulmar formations to date only tripping due to hours on the BHA components. Bit cutting structures were graded 2-2 and 2-1 compared to offsets of 3-3 and 3-4. No twist offs or torque issues were experienced and the expected ROP for the section was increased by 50%.

Value

£2.2 million saved
before failure costs

With a spread rate in excess of £300,000/day, the Tomax AST provided a saving in excess of £2.2 Million for ROP alone – before counting the saving from no failures.

graph showing the Tomax AST provided a saving in excess of £2.2 Million for ROP alone

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